KS1000 RW roof panel, trapezoidal profile

KS1000 RW Trapezoidal
profile roof panel

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System overview

KS1000 RW Trapezoidal profile roof panel
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Pitched Roof System


The Kingspan RW Pitched Roof System is a versatile, high performance roofing solution for many building applications that’s both energy and cost efficient. The insulated panels are suitable for roof or wall applications.
  • IPN Firesafe or QuadCore™ insulation core
  • Profiles: external - T (trapezoidal profile of 3 waves per module), internal Q (minibox)
  • Mounting: standard visible anchorages in trapezoidal wave
  • Modular width 1000mm


KS1000 RW panels are roof panels with a surface trapezoidal sheet designed for sloping roofs on all building structures that contain a slope of 4 ° (resp. 6 ° for multiple rows above each other). These panels can be combined with KS1000 PC or KS1000 PC Double Skin translucent panels.

Core thickness 25, 40, 50, 60, 80, 100, 120 and 160 mm.
  • IPN or QuadCore™ insulation core
  • Fire resistance for IPN core - REI 20, RE 30 DP3 from 60 mm thick, Broof (t)
  • Standard lengths in the range of 2.0 - 13.5 m (max. 22.5 m)
  • Supplied with a standard 20 mm overlap

Technical details

Use
Dimensions and weight
Materials
Insulation core
Characteristics
Packaging and delivery
Handling, storage and assembly
Quality and warranty
Colours
The KS1000 RW roof panel with trapezoidal profile of the upper sheet is fixed by the standard method of visible anchoring. The panel is suitable for all types of buildings with the minimum slope of the roof structure:
  • Greater than 4 ° (7%) for roofs with one panel in the roof slope (one panel from the eaves to the ridge)
  • Greater than 6 ° (10%) for the panels in multiple tiers
The panel can also be used for wall applications
KS1000 RW roof panel, cross section

d - Core thickness [mm]

25

40

60

80

100

120

160

D- Total thickness [mm]

60

75

95

115

135

155

195

Weight [kg/m²]

9,34

9,94

10,13

10,83

11,53

12,23

13,63

Manufactured panel lengths

Standard panel lengths are from 2 to 13.5 m. Panels shorter than 2 m are cut on the site. For the possibilities of supplying longer panels, contact Kingspan Customer Service.

Cut Back

If the project requires panels to be connected in the roof slope, the panels must have an overlapping means of undercutting. For this reason, the panels are already supplied at the factory with a cut-off end. All RW panels have a minimum separation of 20 mm with the removed insulation at the factory. It is, however, possible to add further cuttings lengths in the range of 20-300 mm.

Panels are ordered with the length of the subsection, and whether the subsection is on the left or right of the panel, decided prior to being placed on the roof structure.

Installing from left to right- undercutting L (left)

Installing from right to left - undercutting R (right)

Cut Back

The inner sheet and insulating core removed

Undercut length:

20 – 300 mm

Specification:

L - left, R - right

 R - right L - left

 

Steel

Galvanic protection options

  • Hot-dip zinc coated steel with a total of 275 g / m2 of zinc, according to EN 10147:2000. This can be finished with a number of coatings – Polyester, Spectrum™, PVDF and Foodsafe finishes.

Substrate thicknesses

  • Standard external sheet thickness 0.50 mm.
  • Standard internal sheet thickness 0.40 mm.
  • Other thicknesses can be made available by Kingspan.

Surface treatment options - outer sheet

Standard Polyester - PES
Surface protection takes the form of a polyester varnish applied in a nominal thickness of 25 μm on a hot galvanized steel sheet. Surface treatment is suitable for common outdoor environments. This is Kingspan's standard surface finish .

Spectrum™
Kingspan Spectrum™ is a 50μm Polyurethane, semi-gloss coated finish with a slight granular effect. It offers outstanding durability, is weather and UV-resistant, is not prone to corrosion and retains its high color & gloss characterstics. Its superior flexibility enables high resistance against damages. Kingspan Spectrum is available in a wide range of solid and metallic colours. Furthermore it is free of clorine, phtalates and plasticizers and is 100% recyclable. There are more coatings available on request.

Surface treatment options - inner sheet

Polyester inner - PEI
Polyester layer for normal indoor environments with a nominal thickness of 15 μm. The standard color is gray-white (similar to RAL 9002).

Standard Polyester - PES
Polyester is a versatile and cost-effective coating for normal indoor and outdoor use. The nominal layer is 25 μm thick.

Foodsafe
The surface of this 150 μm thick polymer coating is non-toxic and resistant to mould. It is durable and easy to clean. It is chemically inert and safe for continuous contact with unpacked food. The standard colour is white. Please get in touch with us to discuss how we can provide other colours, and coating systems. Plain and coloured aluminium is available on a project specific basis. Contact Kingspan Technical Services for more information.
 

Sealing

All longitudinal joints of the RW panels are factory fitted with an anti-condensation sealing tape on the side and a sealing tape applied in the overflow. 

The standard sealing tape in the longitudinal overlapping wool, with the butyl tape applied during the assembly, can be replaced on request or be prescribed in the implementation documentation. In case of higher steam resistance requirements (especially under higher relative humidity conditions in the interior), applying a sealant or sealing tape to the beak of the longitudinal lock on the interior side of the panel is recommended.

The connection of the panels in the transverse joint is carried out by applying a butyl sealing tape to the undercut. This tape is not included in the delivery of the panels and must be ordered separately.

IPN insulation core (PIR)

Kingspan's srong core provides better insulation.
  • Our IPN insulation core, made of closed-cell polyurethane hard foam, provides an excellent thermal conductivity (lambda value) of 0.0224 W / mK.
  • Environmentally friendly and favoured by customers, our IPN insulation core,with zero ozone depletion potential, shines. In addition, it is CFC / HCFC-free, odourless and safe
  • The rigid polyurethane foam reaction is chemically neutral, making it resistant against mould and decay.

QuadCore™  insulation core

Specially developed in-house, QuadCore™  offers you and your customers a new dimension of advanced insulation, convincing sustainability, impressive durability and superior fire performance:
  • The insulation performance is proven to be 20% more effective, and is unrivalled in the marketplace. It works with a superior thermal conductivity (lambda value) of only 0.018 W / mK.
  • Ideal for new high performance buildings
  • Property insurers FM Global and LPCB are clear with their certification: QuadCore™  is characterized as having the lowest smoke emission in its class
  • QuadCore™ is backed by the industry's first 40-year guarantee on thermal and structural performance.
  • Our QuadCore™  insulation core is designed to ensure that you can always implement your building ideas.
  • CFC / HCFC-free. We operate a zero-waste strategy and do not use fire-retardant halogens. These are also strong arguments for certification by institutes such as LEED, BREEAM, DGNB or Greenstar

Thermal insulation properties

Thickness of panel insulation core [mm]

Heat transfer coefficient U [W/m²K]

25

0,803

40

0,521

60

0,334

80

0,254

100

0,206

120

0,172

160

0,131

 

The values of the heat transfer coefficient are determined in accordance with EN ISO 10211: 2009, EN 14509.

Fire resistance

With RW sandwich panels with IPN core insulation (FIREsafe) and standard coating, there is no leakage of burning or non-burning particles.

IPN core panels have been tested, approved, and meet building regulations and standards.

 

Thickness of panel insulation core [mm]

Fire resistance according to EN 13501-2

25

N

40

60

* REI 20 DP3

 

* RE 30 DP3

80

100

120

160

 

RW panels are classified according to their behavior in the tests of roofs exposed to external fire in the Broof (t3)* class according to EN 13501-5 + A1.

* Note: For detailed information, restrictions, or conditions to meet fire resistance or fire classification, please contact Kingspan Technical Department.

Acoustic properties

Thickness of panel insulation core [mm]

Sound reduction index
​Rw [dB]

25

24

40

60

80

100

25

120

160

26

Certificates and Reports

Kingspan panels are certified according to various requirements (building, fire, thermal, mechanical, static, acoustic, etc.) and under different application conditions. For more information, please contact us.

Standard packaging - road transport

In order to increase the transport capacity, RW panels are stored on polystyrene blocks on wooden pallets. The walls of the bundle are protected by foamed polystyrene boards. The entire bundle is wrapped in a polyethylene film.

The number of panels in the bundle depends on the thickness of the panels as shown in the table below. The number of panels in the bundle, longer than the standard maximum length, decreases proportionally.

The standard package height is up to 1,100 m.

Thickness of panel insulation core [mm]

25

40

60

80

100

120

160

Number of panels in the package

23

17

13

9

7

6

4

Delivery

Unless otherwise stated, all panels are delivered by road to the building site.
The customer is responsible for the unloading. You can find more detailed information on the transport, handling and storage of panels for delivery to the construction site in the Technical Guide or you can request it from the Kingspan Technical Department.

Unloading and handling

The consignee is obliged to ensure proper unloading according to the handling instructions available on the bundles. It is the responsibility of the transporter to enter a record of the handling method on the delivery note.

When storing and handling the panel bundles, make sure the specific instructions are followed.

To ensure the safe assembly of the panel bundles, appropriate mechanisms and aids (especially depending on the length of the panels), spacers, textile straps, etc. should be used.

Storage

When storing the panels, it is necessary to prevent the accumulation of water between them and excessive loading of the panels and to protect them against the direct effects of sunlight, rain and dust.

Assembly of panels

The procedures and instructions for mounting the panels are available from the Kingspan Technical Department. We can provide you with professional training of installation staff.

For detailed information on unloading, storage, handling and installation, refer to the Technical Manual.

Quality

Kingspan panels are made from the highest quality materials and, using the latest manufacturing technology, meet the stringent quality control requirements as well as the  ISO9001: 2010 standards. The panels guarantee long service life and reliability.

Construction regulations

Kingspan Sandwich Insulating Panels comply with applicable building regulations and standards and meet the requirements of European harmonized standard EN 14509: Self-supporting sandwich panels with thermal insulation and surface sheets - Prefabricated products - Specifications.

Guarantee

The Kingspan guarantees are individually assessed for each project, especially depending on the aggressiveness of the environment and the type of surface treatment chosen.
Content notice

Although Kingspan believes that all information provided on this website and its published publications is correct and complete, it is not possible to rely on the appropriateness of their use in all specific cases. All information, advice, and recommendations are provided only as a tool for the user, and Kingspan, its employees or agents are not responsible for any damages resulting from their use.

Laws, standards, issued certificates, protocols and regulations from Governments and other bodies may change over time. For additional and up-to-date information, contact Kingspan Technical Department.

Kingspan Spectrum (PUR) - Standard colors
Kingspan Spectrum (PUR) - Premium colors
Kingspan Spectrum (PES) - Standard colors

System Accessories & Services


Dedicated technical support is available throughout the building cycle, pre- and post manufacture.
Contact us for complementary services including: u-value/ condensation risk calculation, project specific specifications, bespoke construction detail, advice on fire and acoustic performance, panel spans, fastener and roof drainage calculations, optimised lighting designs, building energy modelling and installation training.
 
Trapezoidal Roof System Components

Featured Projects

Build Speed

The KS1000 RW Trapezoidal Roof System brings you all the advantages of a Kingspan factory-engineered solution; a single source for all system components, faster build speed and consistent build quality. Combined with Kingspan-trained installers there are significant installation efficiencies to be achieved.

Downloads

Kingspan Product Selector

Kingspan KS1000 RW installation guide

Build a whole building envelope with our

If you are unsure what you need, get it touch.

We can help you with you project as well as recommend best fitting accessories for your solution.

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