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UltraTech
Flush Doors

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UltraTech Flush Door Highlights

Our Ultratech flush door system is available in a single leaf, double leaf or sliding door option.

Product Highlights:
1. Single leaf, double leaf or sliding doors available 
2. Fully flush
3. Available in CLEANsafe and HYGIENEsafe coatings.
4. Choose from a variety of thicknesses
5. Optional double glazed flush vision panel

Door types:

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Door Interlocking System

Our door interlocking system is compatible with our single and double leaf doors.The system ensures that there is at least one locked door between the internal and external cleanroom environment. The system can be integrated with our single leaf, double leaf and sliding doors.

Features:

1.  As many doors as necessary can be interlocked when used in conjunction with additional identical controllers
2. Red and Green LED indicator/ push buttons which are integrated into each door frame. 
3. Flush fitting
4. No fixing screws
5. Sealed to IP65
6. Emergency release function



 

System Services & Accessories

Our dedicated technical support team will be on hand at each stage of the cleanroom cycle;
pre- and post manufacture.

Contact us for complimentary services including: guidance around ISO classifications for cleanrooms, TEKLA modelling, advice on fire & acoustic performance,U Value calculations,  bespoke construction detail,  ceiling panel load spans, structural calculations, optimised building energy modelling, factory tours and field services. 
FLUSH assembly V4 LEE

More from the UltraTech Precision System:

See projects using the UltraTech Precision System:

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Global Case Study Book

Our brand new global case study book is now available to download, featuring projects from around the globe. Click here to download.

Technical Information

Coatings
Single Door Leaf (Flush)
Double Door Leaf (Flush)
Door Interlocking System - Push Buttons
Door Interlocking System - Controller
Kingspan Shearlock
Sliding Door

Please contact Kingspan Technical for further details on panel coating compatibility with H2o2 and other chemicals.

Kingspan CLEANsafe 15
Kingspan CLEANsafe 15 is a basic polyester coating suitable for standard internal environments, providing reasonable chemical and humidity corrosion resistance.
  • Polyester coating: 15µm
  • Nominal thickness: 0.63mm (incl. coating)
  •  Protection film: No
Kingspan CLEANsafe 25
Kingspan CLEANsafe 25 is a polyester coating suitable for moderately aggressive internal environments, providing good chemical and humidity corrosion resistance.
  •  Polyester coating: 25µm
  • Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard)

Kingspan CLEANsafe 55
Kingspan CLEANsafe 55 is a chemically inert colaminated polyethylene terephthalate (PET) film and polyester (PE) paint, applied to pre-treated metal, suitable for humid and chemically aggressive internal environments.
  • PET film: 55µm
  •  Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard)

Kingspan HYGIENEsafe
Kingspan HYGIENEsafe is our unique chemically inert, 
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free coating applied to pre-treated metal and suitable for humid and chemically aggressive internal environments.
  •  PVC Rigid film: 120µm
  • Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard) 
Kingspan CLEANsafe 316
CLEANsafe 316 is cold rolled annealed austenitic stainless steel, suitable for corrosive internal environments.
  •  Mill finish stainless steel – grade 316
  •  Finish 2B
  •  Nominal thickness: 0.63mm 
  •  Protection film: Yes (standard)

Colour Range

RAL 9010* and RAL 9002*
*Nearest match, samples available on request.
Other colours available on request.

UltraTech De-Ended Panel

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Kingspan UltraTech Versatile 1100mm panels have a unique 
de-ended panel solution, available for 60mm & 80mm thickness panels only. This allows for fully flush integration with a range of cleanroom accessories.

The panel core, Quadcore, ECOsafe PIR or MF is factory routered from the bottom of the Versatile wall panels. Extruded Aluminium top hat profile is placed into the de-ended panel with the panel face folded around. Patent pending.

UltraTech Versatile panels are available with de-ending to both 
top and bottom of the panel. This unique detail allows for flush integration into our adjustable floor track.
StJames_Dublin_CaseStudy_Cleanrooms_IRL_17
Please contact Kingspan Technical for further details on panel coating compatibility with H2o2 and other chemicals.

Kingspan CLEANsafe 15
Kingspan CLEANsafe 15 is a basic polyester coating suitable for standard internal environments, providing reasonable chemical and humidity corrosion resistance.
  • Polyester coating: 15µm
  • Nominal thickness: 0.63mm (incl. coating)
  •  Protection film: No
Kingspan CLEANsafe 25
Kingspan CLEANsafe 25 is a polyester coating suitable for moderately aggressive internal environments, providing good chemical and humidity corrosion resistance.
  •  Polyester coating: 25µm
  • Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard)

Kingspan CLEANsafe 55
Kingspan CLEANsafe 55 is a chemically inert colaminated polyethylene terephthalate (PET) film and polyester (PE) paint, applied to pre-treated metal, suitable for humid and chemically aggressive internal environments.
  • PET film: 55µm
  •  Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard)

Kingspan HYGIENEsafe
Kingspan HYGIENEsafe is our unique chemically inert, 
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free coating applied to pre-treated metal and suitable for humid and chemically aggressive internal environments.
  •  PVC Rigid film: 120µm
  • Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard) 
Kingspan CLEANsafe 316
CLEANsafe 316 is cold rolled annealed austenitic stainless steel, suitable for corrosive internal environments.
  •  Mill finish stainless steel – grade 316
  •  Finish 2B
  •  Nominal thickness: 0.63mm 
  •  Protection film: Yes (standard)

Colour Range

RAL 9010* and RAL 9002*
*Nearest match, samples available on request.
Other colours available on request.
 

Technical Details - Semi-Flush Single Door Leaf

Type: Semi-Flush single door leaf and frame.
Core: ECOsafe PIR / MF Core. 
Thickness: 50, 60, 80, 100mm door frame (Tol. ± 1,0mm) 40mm doorleaf.

Door openings:
Height: 2115mm (clear internal height) for frame height of 2200mm
Width: 1030mm (clear internal width) for a frame width of 1200mm
Other sizes available on request. 

Door hardware: Stainless steel hinges; stainless steel door handle; stainless steel pull handle; door lock with keys; and recessed drop-seal.

Hinges
Four recessed stainless steel lift-off hinges are provided. 
The number of hinges is calculated based on the physical door leaf size, leaf weight and additional equipment fitted to the door.

Vision Panels
The UltraTech hinged door leafs are available with or without a flush vision panel. Each vision panel is constructed from two 6mm laminated safety glass. Standard sizes are 300 x 600mm and 400 x 700mm, other sizes are available on request.

Available Options:
  • Double-glazed Flush vision panel 300mm wide x 600mm high (6mm laminated glass), other sizes available on request
  •  Built in electromagnetic lock (24V)
  •  Electrical lock (24V)
  • Sash lock / latch / night latch / deadlock / escape sashlock / roller bolt
  • Flush or semi-flush stainless steel kick-plates
  • PVC semi-flush kick-plates
  •  Stainless steel push-plate and pull handle
  •  Emergency door with panic bar
  • Door stop
  •  Interlocking system
  •  Door closer
  •  Recessed drop seal
Technical Performance:
  •  Air permeability according to EN 12426: Class 3
  • Leakage at +50Pa positive pressure 31m³/h/m²
  •  Leakage at -50Pa negative pressure 43m³/h/m²
  •  Resistance to water penetration according to EN12425: Class 0
  • Resistance to windload according to EN 12424: Class 4

Technical Details - Flush Single Door Leaf

Type: Flush single door leaf and frame.
Core: ECOsafe PIR / MF Core. 
Thickness: 60mm, 80mm (Tol. ± 1,0 mm) doorleaf.

Door openings:
Height: 2133mm (clear internal height) for frame height of 2200mm, for 80mm
Width: 1067mm (clear internal width) for a frame width of 1200mm, for 80mm
Height: 2125mm (clear internal height) for frame height of 2200mm, for 60mm
Width: 1050mm (clear internal width) for frame width of 1200mm
Other sizes available on request. 

Door hardware: Stainless steel hinges; stainless steel door handle; stainless steel pull handle; door lock with keys; and recessed drop-seal.


Technical Performance:
  •  Air permeability according to EN 12426: Class 3
  •  Leakage at +50Pa positive pressure 3.2m³/h/m²
  • Leakage at -50Pa negative pressure 4.1m³/h/m²
  • Resistance to water penetration according to EN12425: Class 0 Resistance to windload according to EN 12424: Class 4

Applications

The UltraTech Versatile MF panels are designed for cleanroom environments where fire safety is important. The panels are suitable for all internal Cleanroom applications including new build and refurbishment projects. The UltraTech Versatile mineral fibre panels are typically installed vertically, also suitable for Horizontally installed applications.


Dimensions, Weight & Performance
Overall Thickness 60, 80, 100, 120, 150, 170, 200, 240, 300mm
Standard Width 1170mm
Length** 1.2m-19.2m
* 1120mm cover width available for container transport.
**Panel lengths 13.5m-19.2m subject to additional transport charge.

Product Tolerances
Length + 1.5mm - 1.5mm
Width + 2.0mm - 2.0mm
Thickness + 2.0mm - 2.0mm
Flatness (per metre) + 1.0mm - 1.0mm
End Sqaureness + 2.0mm - 2.0mm


MF 50C: λ = 0.041 W/m.K
Core Thickness (mm) 60 80 100 120 150 170 200 240 300
Weight (0.6 / 0.5) (kg/m2) 14.93 16.83 18.73 20.63 23.48 25.38 28.23 32.03 37.63
U-value (W/m2K) 0.62 0.48 0.39 0.33 0.26 0.23 0.20 0.17 0.13

MF 50F: λ = 0.044 W/m.K​
Core Thickness (mm) 60 80 100 120 150 170 200 240 300
Weight (0.6 / 0.5) (kg/m2) 16.43 18.83 21.23 27.23 23.48 29.63 32.33 38.03 45.23
U-value (W/m2K) 0.67 0.51 0.41 0.35 0.28 0.25 0.21 0.18 0.14


Insulation
UltraTech Versatile MF panels feature a mineral wool insulation core, 50C and 50F, consisting of vertically-oriented fibres. As a result of this orientation, the panels provide excellent mechanical properties (high tensile and compression strength).

Density
The nominal density is as below:
  • 50C = 95kg/m3.
  • 50F = 120kg/m3.
Fire Performance
  •  Reaction to fire: A2-S1,d0 according to EN 13501.
  • FM approval standard 4880 (2005).

Technical Details - Semi-Flush Double Door Leaf

Type: Semi-Flush double door leaf and frame.
Core: ECOsafe PIR / MF Core. 
Thickness: 50, 60, 80, 100mm door frame (Tol. ± 1,0 mm) 40mm doorleaf.
Door openings:
Height: 2115mm (clear internal height) for frame height of 2200mm Widths: 
1030+300mm (clear internal width) for a frame width of 1500mm 1030+600mm (clear internal width) for a frame width of 1800mm 1030+900mm (clear internal width) for a frame width of 2100mm

Other sizes available on request. 
Door hardware: Stainless steel hinges; stainless steel door handle; stainless steel pull handle; door lock with keys; and recessed drop-seal.

Technical Performance:
  •  Air permeability according to EN 12426: Class 2
  •  Leakage at +50Pa positive pressure 9.5m³/h/m²
  •  Leakage at -50Pa negative pressure 19m³/h/m²
  • Resistance to water penetration according to EN12425: Class 0
  •  Resistance to windload according to EN 12424: Class 3

 
Technical Details

Type: Flush double door leaf and frame.
Core: ECOsafe PIR / MF Core. 
Thickness: 60mm, 80mm (Tol. ± 1,0 mm) doorleaf.
Door openings:
Height: 2133mm (clear internal height) for frame height of 2200mm, for 80mm 
Widths: 
1067+300mm (clear internal width) for a frame width of 1500mm,  for 80mm 
1067+600mm (clear internal width) for a frame width of 1800mm,  for 80mm 
1067+900mm (clear internal width) for a frame width of 2100mm,  for 80mm
Height: 2125mm (clear internal height) for frame height of 2200mm, for 60mm
1050+300mm (clear internal width) for a frame width of 1500mm, 60mm
1050+600mm (clear internal width) for a frame width of 1800mm , for 60mm
1050 + 900mm (clear internal width) for a frame width of 2100mm

Other sizes available on request. 

Door hardware: Stainless steel hinges;stainless steel door handle; stainless steel pull handle; door lock with keys; and recessed drop-seal.


Technical Performance:
  • Air permeability according to EN 12426: Class 1
  •  Leakage at +50Pa positive pressure 13m³/h/m² (4.8m³/h/m)
  • Leakage at -50Pa negative pressure 21m³/h/m² (7.3m³/h/m
  • Resistance to water penetration according to EN12425: Class 0
  • Resistance to windload according to EN 12424: Class 4
Specification  
Operational Voltage 12v DC
Material Polyester fascia, aluminium chassis
Dimensions 135mm x 28mm
Weight 0.14kg (master and slave)
IP Rating IP65
Approvals CE marked and RoHs compliant
Specification  
Power Output 230v AC mains
Integral Power Supply 12v DC 5A
Material Polycarbonate
Dimensions 280mm x 280mm x 130mm
Weight 2.3kg
IP Rating IP67
Approvals CE marked and RoHs compliant

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