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UltraTech
Semi-flush doors

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UltraTech Semi-Flush Door Highlights

Our Ultratech semi-flush doors are available in a single leaf, double leaf or sliding door option.

Product Highlights:
1. Single leaf, double leaf or sliding doors & frame available 
2. A flush door option may also be used with the UltraTech Versatile system. Contact technical team for details.
3. Available in CLEANsafe and HYGIENEsafe coatings.
4. Available with a double glazed flush vision panel

StJames_Dublin_CaseStudy_Cleanrooms_IRL_20

Door Interlocking System

Our door interlocking system is compatible with our single and double leaf doors.The system ensures that there is at least one locked door between the internal and external clearnoom environment. The system can be integrated with our single leaf, double leaf and sliding doors.

Features:

1.  As many doors as necessary can be interlocked when used in conjunction with additional identical controllers
2. Red and Green LED indicator/ push buttons which are integrated into each door frame. 
3. Flush fitting
4. No fixing screws
5. Sealed to IP65
6. Emergency release function



 

System Services & Accessories

Our dedicated technical support team will be on hand at each stage of the cleanroom cycle;
pre- and post manufacture.

Contact us for complimentary services including: guidance around ISO classifications for cleanrooms, TEKLA modelling, advice on fire & acoustic performance,U Value calculations,  bespoke construction detail,  ceiling panel load spans, structural calculations, optimised building energy modelling, factory tours and field services. 
UltraTech Cleanroom Assembly_windows walls doors windows

More from the UltraTech Versatile System:

See projects using the UltraTech Versatile System

Client Testimonials

We spoke to Sonaca about their UltraTech Versatile cleanroom; made possible with our long panel spans and QuadCore microcell core.
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Global Case Study Book

Our brand new global case study book is now available to download, featuring projects from around the globe. Click here to download.

Technical Information

Please contact Kingspan Technical for further details on panel coating compatibility with H2o2 and other chemicals.

Kingspan CLEANsafe 15
Kingspan CLEANsafe 15 is a basic polyester coating suitable for standard internal environments, providing reasonable chemical and humidity corrosion resistance.
  • Polyester coating: 15µm
  • Nominal thickness: 0.63mm (incl. coating)
  •  Protection film: No
Kingspan CLEANsafe 25
Kingspan CLEANsafe 25 is a polyester coating suitable for moderately aggressive internal environments, providing good chemical and humidity corrosion resistance.
  •  Polyester coating: 25µm
  • Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard)

Kingspan CLEANsafe 55
Kingspan CLEANsafe 55 is a chemically inert colaminated polyethylene terephthalate (PET) film and polyester (PE) paint, applied to pre-treated metal, suitable for humid and chemically aggressive internal environments.
  • PET film: 55µm
  •  Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard)

Kingspan HYGIENEsafe
Kingspan HYGIENEsafe is our unique chemically inert, 
anti-bacterial coating. A rigid polyvinylchloride (PVC) phthalate-free coating applied to pre-treated metal and suitable for humid and chemically aggressive internal environments.
  •  PVC Rigid film: 120µm
  • Nominal thickness: 0.63mm (incl. coating)
  • Protection film: Yes (standard) 
Kingspan CLEANsafe 316
CLEANsafe 316 is cold rolled annealed austenitic stainless steel, suitable for corrosive internal environments.
  •  Mill finish stainless steel – grade 316
  •  Finish 2B
  •  Nominal thickness: 0.63mm 
  •  Protection film: Yes (standard)

Colour Range

RAL 9010* and RAL 9002*
*Nearest match, samples available on request.
Other colours available on request.

Technical Details - Semi-Flush Single Door Leaf

Type: Semi-Flush single door leaf and frame.
Core: ECOsafe PIR / MF Core. 
Thickness: 50, 60, 80, 100mm door frame (Tol. ± 1,0mm) 40mm doorleaf.

Door openings:
Height: 2115mm (clear internal height) for frame height of 2200mm
Width: 1030mm (clear internal width) for a frame width of 1200mm
Other sizes available on request. 

Door hardware: Stainless steel hinges; stainless steel door handle; stainless steel pull handle; door lock with keys; and recessed drop-seal.

Hinges
Four recessed stainless steel lift-off hinges are provided. 
The number of hinges is calculated based on the physical door leaf size, leaf weight and additional equipment fitted to the door.

Vision Panels
The UltraTech hinged door leafs are available with or without a flush vision panel. Each vision panel is constructed from two 6mm laminated safety glass. Standard sizes are 300 x 600mm and 400 x 700mm, other sizes are available on request.

Available Options:
  • Double-glazed Flush vision panel 300mm wide x 600mm high (6mm laminated glass), other sizes available on request
  •  Built in electromagnetic lock (24V)
  •  Electrical lock (24V)
  • Sash lock / latch / night latch / deadlock / escape sashlock / roller bolt
  • Flush or semi-flush stainless steel kick-plates
  • PVC semi-flush kick-plates
  •  Stainless steel push-plate and pull handle
  •  Emergency door with panic bar
  • Door stop
  •  Interlocking system
  •  Door closer
  •  Recessed drop seal
Technical Performance:
  •  Air permeability according to EN 12426: Class 3
  • Leakage at +50Pa positive pressure 31m³/h/m²
  •  Leakage at -50Pa negative pressure 43m³/h/m²
  •  Resistance to water penetration according to EN12425: Class 0
  • Resistance to windload according to EN 12424: Class 4
ype: Semi-Flush double door leaf and frame.
Core: ECOsafe PIR / MF Core. 
Thickness: 50, 60, 80, 100mm door frame (Tol. ± 1,0 mm) 40mm doorleaf.
Door openings:
Height:
2115mm (clear internal height) for frame height of 2200mm Widths: 
1030+300mm (clear internal width) for a frame width of 1500mm 1030+600mm (clear internal width) for a frame width of 1800mm 1030+900mm (clear internal width) for a frame width of 2100mm
Other sizes available on request. 
Door hardware:
Stainless steel hinges; stainless steel door handle; stainless steel pull handle; door lock with keys; and recessed drop-seal.

Product Data
Door Leaf
The UltraTech hinged door leafs are constructed from two facings 0.63mm thick hot-dip zinc coated metal to EN 10147, folded to form 
a 40mm thick door leaf. The edges of the two skins are pressed to create a monobloc cassette construction with smooth folded edges.
The UltraTech hinged door features an environmentally-sustainable closed cell ECOsafe PIR insulation core which is non-deleterious with Zero Ozone Depletion Potential (Zero ODP).
Frame
The UltraTech semi flush hinged door frames are constructed from 3mm thick extruded 6063 aluminium alloy. Each frame is cut to length using a computerized saw for a perfect mitred corner joint, 
to form a neat butt joint connection between jambs and heads. The door frames are Polyester powder coated, colour to match face of door leaf unless stated otherwise.
Standard door frame dimensions to suit panel thickness of 50mm, 60mm, 80mm and 100mm.
Gaskets
The UltraTech hinged door frame incorporates a smooth, continuous uPVC gasket fitted to the internal rebate of the frame for ease of maintenance and to ensure that the door leaf seals to the frame.
The UltraTech hinged door leafs incorporates a recessed drop-seal 
(optional) which automatically lowers upon closing to ensure an airtight seal between the bottom of the door and the flooring.

 
Specification  
Operational Voltage 12v DC
Material Polyester fascia, aluminium chassis
Dimensions 135mm x 28mm
Weight 0.14kg (master and slave)
IP Rating IP65
Approvals CE marked and RoHs compliant
Specification  
Operational Voltage 12v DC
Material Polyester fascia, aluminium chassis
Dimensions 135mm x 28mm
Weight 0.14kg (master and slave)
IP Rating IP65
Approvals CE marked and RoHs compliant
Achieving up to 1000KG of shear holding capability, this Shearlock also has a good tolerance to door misalignment.
The lock fully monitors the door position and switches a clean change over relay when the lock is confirmed to be locked.

A secondary magnetic reed contact is also integral to the Shearlock. This contact allows the lock to be used in “normally open” doors as well as “normally closed” doors within interlocking systems, without the need for a separate door contact to be fitted to the door and frame.
  • Compact 30mm wide x 100mm long
  •  Up to 1000Kg shear force
  • No loss of headroom
  •  Operates on 12vdc
  •  1.5A pull in for 2 seconds
  •  0.5A continuous hold
  • Monitored as standard
  •  Secondary integral reed contact
  •  Good misalignment tolerance
Technical Details

Type: Airtight sliding door.
Core: PUR / MF. 
Thickness: 60 mm (Tol. ± 1,0 mm) doorleaf.
Door openings:
Height: 2000mm or 2200mm (clear internal height) for overall height of 2375mm or 2575mm
Width: 900, 1200, 1500 or 1800mm (clear internal width) for a an overall width of 1000, 1300, 1600 or 1900mm
Other sizes available on request.

Door hardware: stainless steel door handle.

Standard coatings:  
Polyester coating RAL1015, RAL5008, RAL5010, RAL6011, RAL7032, RAL9002 and RAL9010. Anti-bacterial HYGIENEsafe coating  RAL9010 or RAL9002 available on request.

Technical Performance:
  • Air permeability according to EN 12426: Class 3 Leakage at +50Pa positive pressure 5.2m³/h/m²
  •  Leakage at -50Pa negative pressure 5.3m³/h/m²
  •  Resistance to water penetration according to EN12425: Class 2 Resistance to windload according to EN 12424: Class 4

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