Insulated Panel Systems

QuadCore KS1000RW Wall Panel

QuadCore Trapezoidal Wall Panel KS1000 RW Render

The QuadCore KS1000RW Wall Panel is a through-fix, insulated wall panel.

The QuadCore KS1000RW Wall Panel is a through-fix, insulated wall panel. Available in 1000mm width and in lengths of up to 29.2m, allowing for fast and cost-effective installation in both vertical and horizontal applications.
  • Through-fix fixing detail
  • Lengths from below 1.8m to 29.2m
  • Suitable for vertical or horizontal application
  • Panels can be mitred internally and externally, for horizontally laid panels only
  • Optional factory-applied side and end lap weather seals
  • Integrates with Kingspan Day-Lite Trapezoidal

     

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Technical & Downloads

Available Lengths

Standard lengths: 1.8-14.5m

Longer lengths (non-standard): 14.5-29.2m

Shorter lengths (non-standard): Below 1.8m

Note: Additional costs and transport restrictions may apply for non-standard lengths. All lengths may change for export (outside of the UK & Ireland).
 

Certification and Testing

Reaction to Fire
 
QuadCore KS1000RW Wall Panels are classified B-s1,d0, when tested on the internal face of the product, according to the European Reaction to Fire classification system (Euroclasses)BS EN 13501–1: 2007+A1: 2009 under the certified name KS1000/2000 RW QuadCore and BS EN 13501-1:2018 under the certified name KS1000RW when using the following internal liners:
 
CLEANsafe 15, CLEANsafe 25, CLEANsafe 55, CLEANsafe120, AQUAsafe 55
 
Please contact Kingspan Tech-eXchange for Information relating to the external face.
 
Fire Resistance
 
Fire resistance classifications are subject to panel thickness, orientation, method of assembly, and steel coating. Please contact Kingspan Tech-eXchange for project specific details.
 
Insurer Approvals
 
QuadCore KS1000RW Wall Panels are tested to:
 
LPS 1181 Part 1: Issue 1.2 Requirements and tests for built-up cladding and sandwich panel systems for use as the external envelope of buildings certified to:
 
LPS 1181-1 Grade EXT-B under the certified name Quadcore KS1000 RW (Wall Panel) for thicknesses 40 – 150mm and vertical orientation
LPS 1181-1 Grade EXT-A15 under the certified name Quadcore KS1000 RW (Wall Panel) for thicknesses 40 – 150mm and vertical orientation
LPS 1181-1 Grade EXT-A30 under the certified name Quadcore KS1000 RW (Wall Panel) for thicknesses 80 – 150mm and vertical orientation

FM 4880 approval standard for class 1 fire rating of building panels or interior finish materials under the certified name KS1000 RW for thicknesses 40 – 150mm
 
FM 4881 approval standard for class 1 exterior wall systems under the certified name KS1000 RW for thicknesses 40 – 150mm
 
FM 4882 approval standard for class 1 interior wall and ceiling materials or systems for smoke sensitive occupancies under the certified name KS1000 RW for thicknesses 40 – 150mm


 
Insurer approvals are large scale testing regimes that provide objective third-party testing, which is underpinned by quarterly, bi-annual and annual factory surveillance audits (depending on the region) to verify compliance. Insurer approvals are subject to panel thickness, cover width, orientation, method of assembly, steel coating and manufacturing facility. Please contact Kingspan Tech-eXchange for further information.

 

Environmental

Kingspan Insulated Panels produced in the UK are certified to BES 6001 (Framework Standard for the Responsible Sourcing of Construction Products) ‘Very Good’. QuadCore Insulated Panel systems have Environmental Product Declarations in accordance with the requirements of EN 15804:2012+A1: 2013 for 100mm thickness.

All Kingspan Insulated Panels manufacturing facilities across the UK and Ireland are 100% Net Zero Energy. In addition, facilities located in Kingscourt, Holywell and Sherburn generate renewable energy onsite which contributes to that sites energy mix.

Kingspan Insulated Panels procure steel that is made from 15-25% recycled content. Kingspan insulated panels directly contribute to BREEAM® / LEED® credits.

 

Coatings - External Weather Sheet

Kingspan XL Forté: Consists of a multi-layer organic coating, embossed with a traditional leather-grain finish.

Kingspan Spectrum: Consists of a coated semigloss finish with slight granular effect.

For Reaction to Fire performance of external weather sheets please contact Kingspan Tech-eXchange.
 

Coatings - Internal Liner Sheet

Kingspan CLEANsafe 15: The coating has been developed for use as the internal lining of insulated panels. Standard colour is “bright white” with an easily cleaned surface.

Kingspan CLEANsafe 120: The coating has been developed for use as the internal lining of insulated panels where a high level of cleanliness and hygiene is required, and the panels are to be cleaned down on a regular basis.

Kingspan AQUAsafe 55: The coating has been developed for use as the internal lining of insulated panels to swimming pool internal environments.

For reaction to fire performance of panels with above internal liners please see certification and testing section.
 

Quality and Durability

QuadCore KS1000RW Wall Panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with BS EN ISO 9001 standard, ensuring long term reliability and service life. The panels are also being manufactured under Environmental Management System Certification BS EN ISO 14001, Energy Management System Certification BS EN ISO 50001 and Occupational Health and Safety Certification BS EN ISO 45001. QuadCore KS1000RW Wall Panels are CE marked to BS EN 14509: 2013.
 

Warranty

QuadCore® Assured Panel Warranty

25 years insurance backed thermal performance
25 years insurance backed fire performance
25 years structural performance
25 years environmental performance
Up to 40 years coating performance

QuadCore® Assured System Warranty

25 years insurance backed thermal performance
25 years insurance backed fire performance
25 years structural performance
25 years environmental performance
Up to 40 years coating performance
25 years warranty on system accessories*
 
*Please contact Kingspan Tech-eXchange or refer to the ‘Quadcore Assured’ brochure for a list of accessories covered by Kingspan.
 

QuadCore Dimensions, Weight & Thermal Performance

Core Thickness (mm) 40 53 60 73 80 91 100 115 120 137 150
Overall Thickness (mm) 71 84 91 104 111 122 131 146 151 168 181
U-value (W/m²K) 0.47 0.35 0.31 0.25 0.23 0.20 0.18 0.16 0.15 0.13 0.12
Weight Steel External Sheet (kg/m²) 9.0 9.5 9.7 10.2 10.5 10.9 11.3 11.8 12.0 12.7 13.2

The QuadCore insulation used in QuadCore KS1000RW Wall Panels have a Thermal Conductivity (λ) of 0.018W/m.K
 
QuadCore KS1000RW Wall Panels have a Thermal Transmittance (U-Value), calculated using the method required by the Building Regulations Part L2 (England & Wales), Building Standards Section 6 (Scotland), Part L (Republic of Ireland) and Part F2 (Northern Ireland)

 

Panel End Cut Back

Standard cut back: 20mm
End lap vertical: 100mm
End lap horizontal: 50mm
Cut back horizontal (vertical top hat): 20mm
 
For further information in relation to end laps please contact Kingspan Tech-eXchange.
 

Kingspan Trapezoidal Wall Installation Guide

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CAD Details

Kingspan QuadCore KS1000RW Wall Panel Horizontal CAD Details DWG

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Kingspan QuadCore KS1000RW Wall Panel Vertical CAD Details DWG

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Kingspan QuadCore KS1000RW Wall Panel Horizontal CAD Details PDF

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Kingspan QuadCore KS1000RW Wall Panel Vertical CAD Details PDF

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BIM Designer

BIM Designer tool
Use our BIM Designer tool to configure this product to suit your building design requirements.

As well as configurable BIM objects, the tool also offers 3D PDF Product Data Sheets for download after configuration containing up-to-date product information such as: U-Value, fire performance and acoustic performance.

Augmented Reality and Virtual Reality modes are available within the tool, offering various output streams to enhance client presentations.

Go to our BIM Designer tool.

BIM Store

Visit the BIM Store to download the BIM files for the QuadCore KS1000 RW Wall Panel: KS1000 RW Trapezoidal Wall BIM File

NBS

Kingspan Trapezoidal Wall NBS

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Kingspan QuadCore KS1000RW Wall Panel Product Data Sheet

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BIM Designer

Interactive Tool
BIM Designer tool
Use our BIM Designer tool to configure this product to suit your building design requirements.

As well as configurable BIM objects, the tool also offers 3D PDF Product Data Sheets for download after configuration containing up-to-date product information such as: U-Value, fire performance and acoustic performance.

Augmented Reality and Virtual Reality modes are available within the tool, offering various output streams to enhance client presentations.

Go to our BIM Designer tool.

Sustainability

Net Zero Energy / Renewable Energy

QuadCore KS1000RW Wall Panel is manufactured in our Holywell or Kingscourt facilities. By the end of 2020, 100% of the non-renewable operational energy used in manufacturing processes in this site will be matched through the use of renewable energy and the purchase of renewable energy certificates (to offset any remaining non-renewable energy use). Visit our Net Zero Energy area to learn more.

Net Zero Carbon manufacturing

Our groupwide aim is to achieve net zero carbon (CO2e) emissions (scope 1 & 2) from our manufacturing activities by the end of 2030. For more info, visit Planet Passionate.

Waste to Landfill

At Holywell & Kingscourt, we currently send 0% of our manufacturing waste to landfill. Our Planet Passionate goal is to send zero waste to landfill by 2030.

Rainwater harvesting

We currently have rainwater harvesting at our offices at Holywell. We are installing telemetry to better understand our usage. Our Planet Passionate goal is to achieve a total of 100 million litres of rainwater harvested groupwide by 2030.

Responsible sourcing

This product is certified 'Very Good' to BES 6001 (Framework Standard for the Responsible Sourcing of Construction Products) for our Holywell manufacturing site.

BREEAM & LEED

This product can contribute to credits under BREEAM and LEED ratings. For more information, please contact our technical department.

EPD

 QuadCore KS1000 RW Wall Panel benefits from an EPD. For product specific information, please click here.

Recycled and/or renewable content

We procure steel that is made from 20 – 25% recycled content.
By 2025 all of our Quadcore panels will also contain a recycled polyol (raw material) made from post-consumer PET bottles.
For a calculation on how much recycled content is in your desired panel thickness please click here.

Re-use options

Kingspan insulated panels are durable, inert, do not rot and are resistant to moisture. In most cases, the panels are mechanically fixed to the structural frame and therefore can be easily disassembled and separated from other construction materials.
At the end of use phase, we would strongly advocate for re-use of the panels. Insulated panels have been used at the end of their use phase for other applications, such as support for advertising on football fields and donations to local communities.
Kingspan is a member of the CE100 network, part of the Ellen MacArthur Foundation and are part of the built environment working group which aims to accelerate the circular economy across the global construction sector.  Download our Waste Management & Resource Efficiency Brochure for more information.

End of Life solutions

We advise on best practice waste management at each life cycle stage and strongly recommend that our products are not sent to landfill at end of life. Download our Waste Management & Resource Efficiency Brochure for more information.

KIP QC KS1000 RW EPD Environmental Product Declaration 000177

Environmental Product Declaration

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Planet Passionate
Through our new Planet Passionate 10-year groupwide sustainability programme, we aim to make significant advances in the sustainability of our business and of our products.

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