Aspar_UK_CaseStudy_Cleanrooms_ Versatile_Wall. (10)

UltraTech
Flush Doors

UltraTech flush doors have been created for stringently controlled hygiene requirements. The door is available in a single leaf, double leaf or as a sliding foor. A compatible interlocking system is also available on request.

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UltraTech Flush Doors

Door types: Single leaf, double leaf and sliding door
Fixing detail:  Fully flush
Metal type: Stainless steel hinges, handles, door look and recessed drop-seal
Cores: ECOsafe PIR / MF Core.
Thicknesses: 60 & 80mm
Openings: A range of sizes available on request
Product compatibility: Compatible with the entire UltraTech Precision System
Air leakage: +50Pa positive pressure 3.2m³/h/m² & -50Pa negative pressure 4.1m³/h/m²
Optional: double-glazed flush vision panel, electromagnetic lock, emergency door, interlocking system. See technical details for full range of additional features


 

Coatings

Coating name CLEANsafe 15 CLEANsafe 25 CLEANsafe 55 HYGIENEsafe CLEANsafe 316
Coating type Polyester 15µm Polyester 25µm PETfilm 55µm PVC rigid film : 120µm Mill finish stainless steel – grade 316
Nominal thickness 0.6mm/ 0.2in (incl coating) 0.6mm/ 0.2in (incl coating) 0.6mm/ 0.2in (incl coating) 0.6mm/ 0.2in (incl coating) 0.6mm/ 0.2in
Protection film No Yes (standard) Yes (standard) Yes (standard) Yes (standard)

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Door Interlocking System

Our door interlocking system is compatible with our single and double leaf doors.The system ensures that there is at least one locked door between the internal and external clearnoom environment. The system can be integrated with our single leaf, double leaf and sliding doors.

Features:

1.  As many doors as necessary can be interlocked when used in conjunction with additional identical controllers
2. Red and Green LED indicator/ push buttons which are integrated into each door frame. 
3. Flush fitting
4. No fixing screws
5. Sealed to IP65
6. Emergency release function



 

System Services & Accessories

Our dedicated technical support team will be on hand at each stage of the cleanroom cycle;
pre- and post manufacture.

Contact us for complimentary services including: guidance around ISO classifications for cleanrooms, TEKLA modelling, advice on fire & acoustic performance,U Value calculations,  bespoke construction detail,  ceiling panel load spans, structural calculations, optimised building energy modelling, factory tours and field services. 
 
UltraTech Cleanroom Assembly_windows walls doors windows

Explore other components in the UltraTech Precision System

Case Studies

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Technical Information

Installation Guide
Product Data Sheet
CAD details
Single leaf
Double leaf
Sliding
Interlocking system
Shearlock

CAD & construction details

For CAD & construcion details, please contact our technical team at technical@kingspanpanels.com

Technical Details - Flush Single Door Leaf

Type: Flush single door leaf and frame.
Core: ECOsafe PIR / MF Core. 
Thickness: 60mm, 80mm (Tol. ± 1,0 mm) doorleaf.

Door openings:
Height: 2133mm (clear internal height) for frame height of 2200mm, for 80mm
Width: 1067mm (clear internal width) for a frame width of 1200mm, for 80mm
Height: 2125mm (clear internal height) for frame height of 2200mm, for 60mm
Width: 1050mm (clear internal width) for frame width of 1200mm
Other sizes available on request. 

Door hardware: Stainless steel hinges; stainless steel door handle; stainless steel pull handle; door lock with keys; and recessed drop-seal.


Technical Performance:
  •  Air permeability according to EN 12426: Class 3
  •  Leakage at +50Pa positive pressure 3.2m³/h/m²
  • Leakage at -50Pa negative pressure 4.1m³/h/m²
  • Resistance to water penetration according to EN12425: Class 0 Resistance to windload according to EN 12424: Class 4
Technical Details

Type: Flush double door leaf and frame.
Core: ECOsafe PIR / MF Core. 
Thickness: 60mm, 80mm (Tol. ± 1,0 mm) doorleaf.
Door openings:
Height: 2133mm (clear internal height) for frame height of 2200mm, for 80mm 
Widths: 
1067+300mm (clear internal width) for a frame width of 1500mm,  for 80mm 
1067+600mm (clear internal width) for a frame width of 1800mm,  for 80mm 
1067+900mm (clear internal width) for a frame width of 2100mm,  for 80mm
Height: 2125mm (clear internal height) for frame height of 2200mm, for 60mm
1050+300mm (clear internal width) for a frame width of 1500mm, 60mm
1050+600mm (clear internal width) for a frame width of 1800mm , for 60mm
1050 + 900mm (clear internal width) for a frame width of 2100mm

Other sizes available on request. 

Door hardware: Stainless steel hinges;stainless steel door handle; stainless steel pull handle; door lock with keys; and recessed drop-seal.


Technical Performance:
  • Air permeability according to EN 12426: Class 1
  •  Leakage at +50Pa positive pressure 13m³/h/m² (4.8m³/h/m)
  • Leakage at -50Pa negative pressure 21m³/h/m² (7.3m³/h/m
  • Resistance to water penetration according to EN12425: Class 0
  • Resistance to windload according to EN 12424: Class 4

Sliding Door

Technical Details

Type: Airtight sliding door.
Core: PUR / MF. 
Thickness: 60 mm (Tol. ± 1,0 mm) doorleaf.
Door openings:
Height: 2000mm or 2200mm (clear internal height) for overall height of 2375mm or 2575mm
Width: 900, 1200, 1500 or 1800mm (clear internal width) for a an overall width of 1000, 1300, 1600 or 1900mm
Other sizes available on request.

Door hardware: stainless steel door handle.

Standard coatings:  
Polyester coating RAL1015, RAL5008, RAL5010, RAL6011, RAL7032, RAL9002 and RAL9010. Anti-bacterial HYGIENEsafe coating  RAL9010 or RAL9002 available on request.

Technical Performance:
  • Air permeability according to EN 12426: Class 3 Leakage at +50Pa positive pressure 5.2m³/h/m²
  •  Leakage at -50Pa negative pressure 5.3m³/h/m²
  •  Resistance to water penetration according to EN12425: Class 2 Resistance to windload according to EN 12424: Class 4
Push Buttons
Specification  
Operational Voltage 12v DC
Material Polyester fascia, aluminium chassis
Dimensions 135mm x 28mm
Weight 0.14kg (master and slave)
IP Rating IP65
Approvals CE marked and RoHs compliant



Controller
Specification  
Power Output 230v AC mains
Integral Power Supply 12v DC 5A
Material Polycarbonate
Dimensions 280mm x 280mm x 130mm
Weight 2.3kg
IP Rating IP67
Approvals CE marked and RoHs compliant
Achieving up to 1000KG of shear holding capability, this Shearlock also has a good tolerance to door misalignment.
The lock fully monitors the door position and switches a clean change over relay when the lock is confirmed to be locked.

A secondary magnetic reed contact is also integral to the Shearlock. This contact allows the lock to be used in “normally open” doors as well as “normally closed” doors within interlocking systems, without the need for a separate door contact to be fitted to the door and frame.
  • Compact 30mm wide x 100mm long
  •  Up to 1000Kg shear force
  • No loss of headroom
  •  Operates on 12vdc
  •  1.5A pull in for 2 seconds
  •  0.5A continuous hold
  • Monitored as standard
  •  Secondary integral reed contact
  •  Good misalignment tolerance

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