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BENCHMARK Designwall 4000 Architectural Wall Panel

Designwall 4000 is the go-to panel choice for large scale projects. The foamed-in-place architectural wall panel has reveal options range from 1⁄8” to 6”, allowing for the creation of shadows and accents. Available in either embossed or non-embossed, Designwall 4000 is uniquely equipped for finest design ingenuity.

  • Double transverse bent corners create integrated column covers
  • Available in thicknesses up to 4” thick providing exceptional thermal performance and continuous foam-to-foam contact
  • Flushglaze 4500 and 7500 window systems integrate perfectly into Designwall 4000’s joint design
  • Can be installed horizontally or vertically depending on design parameters
  • Designwall R Series panels can be used alongside Designwall 4000 to provide a bold, profiled look
  • GREENGUARD Gold Certified 
  • Certified material transparency and disclosure
  • Red List Free classification

Product Information

Technical Information
Performance Testing & Approvals
Warranty
Colours
Sustainability
Insulation core QuadCore Technology
Profile Exterior: Flat
Interior: Flat
Embossing Exterior: Stucco or non-embossed
Interior: Stucco or non-embossed
Gauge Exterior: 22, 20 ga
Interior: 24, 22 ga
Width 18” - 42”
Thickness 2”, 2.5”, 3”, 4”
Length 2’ - 24’
Reveal option ⅛” - 6”
Orientation Vertical or horizontal
Post Fabrication Transverse bend, trimless end, block spline
R-value ≈ 8 per inch per ASTM C518 @ 75˚F
≈ 9 per inch per ASTM C518 @ 35˚F
Production method Continuous production line
Test Procedure Results
Flammability FM-4880 Passed: Class 1 Fire Rating of Insulated Wall or Wall and Roof / Ceiling Panels, Interior Finish Materials or Coatings, and Exterior Wall Systems
FM-4882 Passed: Class 1 Interior Wall and Ceiling Materials or Systems for Smoke Sensitive Occupancies
ASTM E84 Flame Spread: 25 or Less / Smoke Developed: 50 or Less
CAN/ULC-S101 Fire Endurance Tests: 10 min
CAN/ULC-S102 Flame Spread: 20, Smoke Developed: 45 for panel with facings
CAN/ULC S138 Passed: Fire growth of foamed plastic insulated building panels in a full scale room
configuration
CAN/ULC S134 Passed: Standard method of test for fire of exterior wall assemblies
NFPA 259 Tested for potential heat of building materials
NFPA 285 Passed: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components
Structural FM-4881 Passed: Class +110/-154 Zone H Class +100/-140 Zone HM – LM
ASTM E72 Vacuum chamber tested. Panel load / span and deflection tables are available
Thermal Transmission ASTM C518
Thermal Performance at 75˚
Thickness K-Factor R-Value
2 0.063 16.0
2.5 0.050 20.0
3 0.042 24.0
4 0.031 32.0
Air Infiltration ASTM E283 0.01 CFM/ft² of Panel Area at 6.24psf
Water ASTM E331 No uncontrolled water penetration at 20 psf differential pressure
AAMA 501.1 Dynamic water pressure testing – no sign of water leakage at 15 psf
Bond Strength ASTM D1623 Panels tested for tensile bond strength of metal to foam
  Sample placed in an autoclave device and pressurized to 2 PSI at 212°F for 2½ hours
Skin Delamination   No skin delamination with direct pull off pressure up to 1188 psf


Standard Material Workmanship & Standard Finish Warranties

At Kingspan, we understand the unique challenges that design and construction professionals face every day.  To do our part in meeting these demands, Kingspan products are offered with our team’s guidance and technical expertise, followed up after construction is completed with our product warranties:
 
  • 2 year standard material workmanship warranty
  • Up to 20 years standard finish warranty

 

QuadCore 30-Year Thermal Warranty

​The industry’s longest thermal performance warranty. The inimitable science behind QuadCore™ Technology and comprehensive independent third-party testing has delivered the industry an unparalleled 30-year thermal performance warranty.

Contact our sales or customer service departments for information regarding our optional warranty programs.

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Download our QuadCore Warranty Document

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Planet Passionate
Through our new Planet Passionate 10-year groupwide sustainability program, we aim to make significant advances in the sustainability of our business and of our products.
 
Manufacturing Information  
Net Zero Energy Kingspan Designwall 4000 panels are manufactured at our facilities in Modesto, California and Caledon, Ontario. By the end of 2020, 100% of the non-renewable operational energy used in manufacturing processes in these sites will be matched through the use of renewable energy and the purchase of renewable energy certificates (to offset any remaining non-renewable energy use). Visit our Kingspan Group website Net Zero Energy area to learn more.
Net Zero Carbon manufacturing Our groupwide aim is to achieve net zero carbon (CO 2 e) emissions (scope 1 & 2) from our manufacturing activities by the end of 2030. For more info, visit Planet Passionate.
Waste to Landfill Across our 5 North American sites, we sent send (54%) of our manufacturing waste to landfill. Our Planet Passionate goal is to send zero waste to landfill from those 5 site by 2030.
Rainwater harvesting  Our Planet Passionate goal is to achieve a total of 100 million litres of rainwater harvested groupwide by 2030.
Product Information  
Green Energy Ratings Kingspan is committed to supporting green rating systems such as LEED, the Living Building Challenge, Green Globes, BREEAM and the IGCC (International Green Construction Code – ASHRAE 189.1). Specification of effective systems and materials are key to achieving these certifications. With this in mind, Kingspan is providing a LEED v4 credits guide to assist the building team on how Kingspan Insulated Metal Panels may contribute to overall building performance and ratings requirements.
EPDs Kingspan Insulated Panel 3rd party verified product specifc EPD's by SCS for every product offered in North America.  To view our EPDs, please visit our certification page.
Recycled and/or renewable content (Pre Consumer): 17% recycled/renewable content
(Post Industrial): 14% recycled/renewable content
Kingspan can source steel coil with up to 80% recyceld content on request.
Re-use options Kingspan insulated technologies are durable, inert, do not rot and are resistant to moisture. In most cases, the panels are mechanically fixed to the structural frame and therefore can
be easily disassembled and separated from other construction materials. At the end of use phase, we would strongly advocate
for re-use of the panels. Insulated panels have been used at the end of their use phase for other applications.
End of Life solutions Where ‘complete system’ re-use is not possible, insulated panels can
be taken to a conventional shredder plant, which will separate the metal facings from the insulation core. The metal facings are then instantly available for re-use or re-sale. The foam insulation can be re-used when possible. Where re-use is not available, foam can be disposed of via registered ‘energy recovery’ incineration plants. Given long-term trends in raw material prices, landfill costs and future regulation, it is hoped that more recycling/recovery options will be developed and become economically viable in the near future. Industry is pro-actively exploring further options to divert end-of-life foam from landfill.
Recyclable packaging We are exploring both a ‘Packaging Service’ and bio based shipping materials for our customers to participate responsibly recovering Kingspan packaging waste on site in a sustainable way.
Services  
Site waste takeback programs A pilot program for site waste take-back is to be announced shortly.
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